3 Steps to Tackling Material Issuance and Backflushing
The path to inventory accuracy and cost control isn't as far out of reach as manufacturing leaders might think.
The solution? Mastering the essential practices of material issuance and backflushing can help keep operations running smoothly, especially as production grows. By systematizing these processes, manufacturing leaders can strengthen operations and achieve sustained growth for long-term success.
Insights in your inbox
Never miss an opportunity to grow and improve your business. Stay on top of business and industry news with insights from Crowe specialists.
Why material issuances and backflushing matter
Manufacturers frequently encounter issues related to material consumption accuracy, including:
- Inaccurate inventory records
- Reduced production efficiency
Not tracking consumption accurately can lead to inefficiencies in production, operations, supply chain management, and even financial planning.
Poor tracking can result from several factors, such as:
- Discrepancies in bills of materials
- Lack of training for staff
- Inconsistent processes across teams
- Timing discrepancies or unaddressed exceptions
How can manufacturing leaders overcome these challenges?
Systematizing material issuances and backflushing is a critical step in resolving these pain points and doing so can help affirm accurate inventory, control costs, and facilitate smoother production efficiency.
3 steps to confidently tackling material issuance and backflushing
Addressing common material issuance and backflushing issues starts with a commitment to consolidating processes. This consolidation process includes improving training, standardizing procedures, and implementing error-proofing measures to overcome obstacles.
The following practical steps can help manufacturing leaders get started.
Step 1
Step 2
Step 3
Step 1
Analyze existing processes
Step 2
Develop clear process descriptions
Step 3
Implement technology solutions
The value of systemizing material issuances and backflushing
A systemized, structured approach to material issuance and backflushing provides manufacturing leaders with better visibility into inventory and raw material use, which is essential for accurate cost recognition and maintaining margins.
This approach offers several key benefits:
- Inventory accuracy
Streamlined material issuances and backflushing help create standardized data for more accurate inventory tracking. With clearer insights into how materials are consumed, teams can minimize errors, prevent shortages, and avoid overstocking. - Cost control
Having systemized processes in place helps manufacturers better understand the cost of production in real time. By improving accuracy in material consumption, businesses gain better control over expenses, which helps reduce waste and improve overall profitability. - Enhanced visibility
Visibility is critical, especially as manufacturing operations grow. Systemized material issuances and backflushing create a clearer view of production activity and help teams identify bottlenecks or inefficiencies early.
Benefit from technology made from for manufacturing with Crowe
Crowe combines process expertise and technology integration to help manufacturers optimize material issuance and backflushing. Crowe specialists have extensive expertise with the NetSuite platform, and they help organizations implement NetSuite advanced manufacturing solutions to streamline operations, reduce errors, and provide real-time visibility into material use. NetSuite solutions can also automate tasks like material tracking and backflushing and help manufacturers improve accuracy, control costs, and boost efficiency.
From initial training and process refinement to full system integration and ongoing support, Crowe delivers the skills manufacturers need to maximize technology investments and achieve long-term success.
Streamline systems, gain insights, and boost efficiency with support that stays with you
NetSuite specialists at Crowe are ready to help you apply automations, explore industry solutions, and remove hurdles for continued growth.
Contact us to get started
We're here to help position your business as a leader in manufacturing.
